Minimum Bend Radius Sheet Metal Aluminum

Use this document to choose values that are both manufacturable and meet your needs.

Minimum bend radius sheet metal aluminum.

We recommend 5052 h32 for aluminum chassis projects. Minimum bend radius alloy 032 040 050 063 090 125 190 250 3003 h14 0 0 0 0 1 2 4 8 5052 h32 1 1 1 2 3 4 8 12 6061 t6 2 3 3 4 6 8 18 32 aluminum minimum bend radius in 1 32nds of an inch. It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii. Aluminum is typically thicker and stronger and requires more force to bend as well as consideration of edge conditions and punch nose radii.

In general parts should be designed with a minimum 1t bend radius radius matching the sheet thickness for the simplest setup and to ensure we can form the intended geometry. The minimum bend radius for aluminum when working with aluminum over sheet metal several variables need to be considered. Most aluminum requires considerations to ensure any bending is done using a large enough radius to ensure the material does not crack. Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.

Radii for various thicknesses expressed in terms of thickness t. Aluminum minimum bend radii for 90 degree cold forming of sheet and plate. The minimum bend radius data shown in these charts is measured to the inside of the bend.